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Product



LPG Series High Speed ??Centrifugal Spray Dryer
Detailed Description
Product Introduction
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Spray drying is the most widely used process in the liquid process
forming and drying industry. It is most suitable for the production of
powdery, granular solid products from solutions, emulsions, suspensions
and pasty liquid raw materials. Therefore, spray drying is a very
desirable process when the finished product particle size distribution,
residual moisture content, bulk density, and particle shape must meet
exacting standards.
Working principle
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Air is filtered and heated into the air distributor at the top of the
dryer. The hot air spirally enters the drying chamber. The feed solution
is passed through the high-speed centrifugal atomizer at the top of the
tower body, and (rotated) is sprayed into very fine mist-like liquid
beads, which can be dried in a short time in the cocurrent contact with
hot air. The finished product is continuously output from the bottom of
the drying tower and the cyclone separator, and the exhaust gas is
exhausted by the fan.
Performance characteristics
◎Drying
speed is fast, the surface area of material liquid is greatly increased
after atomization. In the hot air current, 95%-98% of water can be
evaporated instantaneously, and the drying time is only a few seconds.
It is especially suitable for the drying of heat-sensitive materials.
◎ The product has good uniformity, fluidity and solubility, and the product has high purity and good quality.
◎ The production process is simplified and the operation and control
are convenient. For liquids with a moisture content of 40-60% (up to 90%
for special materials), the liquid can be dried once into a powdered
product, without crushing and screening after drying, which reduces
production processes and improves product purity. The product particle
size, bulk density and moisture content can be adjusted within a certain
range by changing the operating conditions, and the control and
management are very convenient.
Adaptable materials
Chemical industry: Sodium fluoride (potassium), basic dye pigments,
dye intermediates, compound fertilizers, formaldehyde silicic acid,
catalysts, sulfuric acid agents, amino acids, white carbon, etc.
Plastic resin: AB, ABS emulsion, urea-formaldehyde resin, phenolic
resin, adhesive (urea) formaldehyde resin, polyethylene, polyvinyl
chloride and so on.
Food Industry: Fat-enriched milk powder, Taro, cocoa powder, milk replacer, blood powder, egg white (yellow), etc.
Food and plants: oats, chicken juice, coffee, instant tea, spices, protein, soybeans, peanut protein, hydrolysates, etc.
Sugars: Corn syrup, corn starch, glucose, pectin, maltose, potassium sorbate, etc.
Ceramics: Alumina, tile materials, magnesium oxide, talcum powder, etc.
Technical specifications
Model / Item / Parameter | 5 | 25 | 50 | 150 | 200-2000 |
Inlet temperature | 140-350 Automatic Control | ||||
output temperature | 80-90 | ||||
Maximum moisture evaporation (kg/h) | 5 | 25 | 50 | 150 | 200-2000 |
Centrifugal spray head drive form | Compressed air drive | Mechanical transmission | |||
Maximum speed (rpm) | 25000 | 18000 | 18000 | 15000 | 8000-15000 |
Spray disk diameter (mm) | 50 | 120 | 120 | 150 | 180-240 |
Heat source | Electricity | Steam + electricity | Steam + Electric, Fuel, Gas, Hot Air Furnace | ||
Electric heating maximum power (kw) | 9 | 36 | 72 | 99 | |
Dimensions (length × width × height) (m) | 1.8×0.93×2.2 | 3×2.7×4.26 | 3.5×3.5×4.8 | 5.5×4×7 | According to the actual situation |
Dry powder recovery (%) | ≥95 |
Note:
The amount of water evaporation is related to the characteristics of
the material and the hot air inlet and outlet temperatures. When the
outlet temperature is 90 o C, the water evaporation curve is shown in
the above figure (for selection reference). As the product is
continuously updated, the relevant parameters are changed without prior
notice.
Ordering Information
◎ material liquid name, physical properties: solid content (or water content), viscosity, surface tension, PH value.
◎ Powder capacity after drying, allowable residual water content, particle size, maximum allowable temperature.
◎ Production, daily opening hours.
◎ Available energy: steam pressure available, capacity, available for coal, oil, gas.
◎ Control requirements: whether the inlet and outlet temperatures need to be controlled.
◎Powder collection requirements: Whether or not to install a bag trap, the environment requires exhaust emissions.
◎ other special requirements.
Technical specifications
size | A | B | C | D | E1 | E2 | F | G | H | I |
LPG-25 | 1290 | 3410 | 4260 | 1800 | 1200 | 1200 | 1,000 | 1700 | 1300 | 1550 |
LPG-50 | 1730 | 4245 | 5100 | 2133 | 1640 | 1640 | 1250 | 1750 | 1800 | 1600 |
LPG-100 | 2500 | 5300 | 6000 | 2560 | 2100 | 2100 | 1750 | 1930 | 2600 | 1780 |
LPG-150 | 2800 | 6000 | 7000 | 2860 | 2180 | 2180 | 1970 | 2080 | 3050 | 1960 |
LPG-200 | 2800 | 6600 | 7300 | 3200 | 2300 | 2300 | 2210 | 2250 | 3050 | 2100 |
LPG-300 | 2800 | 8000 | 8700 | 3700 | 2800 | 2800 | 2520 | 2400 | 3040 | 2250 |